The main feature of an industrial cooling tower is the reduction of heat by using water within the system to remove heat from outside the structure. During the cooling process, some of the water with the heat will disappear from the tank, and the cooling water will remain at the bottom. However, proper maintenance is necessary to ensure reliable operation of the system.

This system consists of three main components: a heat exchanger, a reservoir and a pump. These elements are needed for a process in which the water level changes temperature and absorbs heat from above, after which it disappears without any side effect on the environment.

To get the most out of this system, you need to call on professionals like Industrial Cooling Solutions, who have the experience to better cool your building by adding the right size tank and ensuring low costs and zero environmental impact. When you use such a service, you do not have to worry about installation and repairs.

The main reason to consider this option is that it is much less expensive than installing air conditioning units, which can be expensive, especially for large structures. The application of this system applies to both farms and industry. There are many benefits to giving your plants enough water and the right temperature.

It is also effective for production because it can lower the temperature of the machines and protect them from overheating. In this article, we will outline the main features and reasons for installation.

Main features

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This system is large, which means you will need additional space outside the structure you want to install it in. You also need to consider various factors such as water supply, road connection nearby, air flow and more. Wind is a very important factor. The structure should be positioned so that the airflow is optimally balanced. Also, it should not be placed near heating systems as this may reduce their efficiency.

Also, keep in mind that this tower can make a lot of noise, which means you should install it in a place where it won’t disturb the working environment. In addition, it is important that each component is easily accessible, as this greatly facilitates maintenance. With water cooling, the heated water is moved from above so that it splashes onto the outside of the tank. It is very important to install the tank in a place where it does not obstruct the roads, especially in winter when ice can form around the tank.

Large manufacturers use special cooling tanks with large fans for even more efficient air circulation in the tank. In addition, there is a wide range of tricks, such as. B. à tirant d’eau forcé, à tirant d’eau induit et à contre-courant. With forced draft, fans are used to blow air into the tank. This technique allows you to use a much smaller tank to achieve the same effects. The induced option is to use vents to improve evaporation, which is important to prevent ice formation. Flow measurement is the most common option because it can provide the most benefits.

How does it work?

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Evaporation is a natural process whereby the heated water can be discharged from the tank with fresh air. One of the most important elements is a specially designed tank that provides evaporation. Different materials inside increase efficiency, such as. B. Plastics. This system is essential for major industries, and we see most major manufacturers installing this option near their facilities. It is particularly important in nuclear power plants, where the temperature must be kept at the right level.

The industry realizes these possibilities by connecting the machines to a tank where the hot water can be replaced by cooled water and the heated sediment is evaporated by the tower. The excess water remains in the tank, but is cooled down after some time by the air circulation. This is another advantage that allows the system to be so effective.

On the other hand, proper maintenance is crucial, as large deposits of substances such as metals, dirt and minerals can form as the water evaporates. If you don’t address these deposits in time, you can have several problems in the lower part of the tower. Also, in some levels water is constantly evaporating, so you’ll have to refill the tower from time to time. This is another reason to seek the help of professionals who can tell you the best time to fill.

Moreover, since there are several types of this system on the market, it can be difficult to choose the right one. Only an expert can examine your needs and suggest the right choice.


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The difference between the systems is related to the volume of air flow, heat removal process, size, etc. The installation of conventional air conditioning systems can be complicated and very expensive for large systems. On the other hand, you will save a lot of money with this option, which is also better for the environment.

The water level and evaporation rate depend on your activity and the heat generated by the equipment. By taking these factors into account, you can determine the size and type of the cooling tower. Also keep in mind that insufficient attention to maintenance and repair can lead to serious problems, which in some cases can also affect the machinery of the plant. Häufige Probleme sind mögliche Korrosion und Undichtigkeiten, was bedeutet, dass die verschiedenen Elemente des Systems häufiger inspiziert werden müssen und auf eventuelle Probleme rechtzeitig reagiert werden muss.

frequently asked questions

How do industrial cooling towers work?

Cooling tower systems use water to extract waste heat from the system and release it to the atmosphere, primarily through evaporation. The three main components of the cooling system are the cooling tower, the circulation pump and the heat exchanger. The water first passes through a heat exchanger where it absorbs heat.

What industries use cooling towers?

The main industries using cooling towers are petroleum refineries, chemical plants, metal processing plants, glass plants, rubber product plants, tobacco product plants and textile plants.

What is a cooling tower?

A cooling tower is a special heat exchanger in which air and water are in direct contact with each other to reduce the temperature of the water. … The water heated by an industrial process or in the condenser of an air conditioning system is conveyed through pipes to the cooling tower.

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